How to improve the separation effect of dry copper cable recycling machine?

To know how to improve the separation effect of dry copper cable recycling machine, let's explain how the dry copper cable recycling machine works firstly.

The cable wires will be shredded and crushed to particles to make the plastic coating off from copper by shredder and crusher. Then the mixed particles will be separated by air separators and electrostatic separator. The air separator is based on the different gravity of material. The electrostatic separator is based on the different conductivity of metal and non-metal.

Workflows

How to improve the separation effect of dry copper cable recycling machine then? There are some ways.

1. Use different screens

Firstly, the air separator works based on the different gravity of similar particle size of material. So the evenness of material would be very important. If include a screen on the bottom of crusher, the particle size can be controlled to improve the separation effect of dry copper cable recycling machine. The size and shape of the screen holes can affect the separation effect. You can try using different screens with different hole sizes and shapes to achieve better separation results.

2.Adjust the wind force and vibration of air separator

Secondly, the wind force and vibration of air separator will influence the separation, too. The wind force of air separator is an important factor that affects the separation effect of dry copper cable recycling machine. You can adjust the air flow rate to achieve better separation results. The vibration frequency also plays a key role in separating copper from plastic. By adjusting the vibration frequency, you can improve the separation effect of dry copper cable recycling machine. Please adjust the wind and vibration to a proper level according to different material, as you observe the condition of exit.

Air separator

3. Use the appropriate separation settings

Thirdly, the separation settings of the machine should be adjusted to suit the specific type of cable being processed. This can help to improve the separation effect of dry copper cable recycling machine. Different cable wires will have different separation effect. For example, the separation rate for square cable wires can be up to higher than 99%. But at most times, there are various kinds of cable wires, which would reduce the purity.

Electrostatic separator

If you have many thin wires, some small copper wires would be mixed in plastic particles after separated by air separator. To improve the separation effect, the electrostatic separator can help to extract the copper out. There are electric nets and roller inside it. After the electrical charge, the copper will be thrown out and the plastic will stick on the roller and be scraped off. Then they will go to different direction. It is more suitable for less than 4mm particles. Meanwhile, the bucket elevator will feed the material more evenly, which will improve the separation effect, too. With electrostatic separator, the separate rate can be up to 99%.

4. Clean the machine regularly

Lastly, dirt and dust can accumulate inside the machine and reduce the separation effect of dry copper cable recycling machine. Regular cleaning can help maintain the dry copper cable recycling machine's performance.

The above are the main ways to improve the separation effect of dry copper cable recycling machine. By implementing these steps, you can improve the separation effect of dry copper cable recycling machine, resulting in better performance and higher-quality copper and plastic outputs.

Dry copper cable recycling machine

If you are worried about the separation effect of dry copper cable recycling machine on the market and want to find a reliable dry copper cable recycling machine manufacturer. DOING company is a good choice for this. DOING company has its own engineers and a perfect after-sales service. Before choosing the dry copper cable recycling machine, you can come to our company to test the machine. Our engineers will design and commission the dry copper cable recycling machine for you according to your raw material so as to improve the separation effect of dry copper cable recycling machine. If you want to learn more about this kind of machine, welcome to contact Doing Group who has more than 10 years of manufacturing experience for dry copper cable recycling machine!